Yashraaj Ethanoll Processing Pvt. Ltd. - Satara, India

Company Profile We are Yashraaj Ethanoll Processing Pvt. Ltd. A company registered with Registrar of Companies is setting up a Grain Distillery Plant of 45000 LPD capacity near Satara. The Distillery Plant of Yashraaj is located exactly 90 kms. from Pune and about 10 kms. from Satara. The plant is located on the Pune Banglore Highway. The ENA will be produced from this plant by using raw material like Maize, Jawar & Rice. The company is run by the professionals from the Distillery Industry and very highly influential local residents. The company has the Registered Office in Satara and Branch Office in Pune. The company has Five Directors who are expert in their own field and have come together to set up this Industry.The plant is located on the Pune Banglore Highway. The Company has  

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purchased about 21 acres of land for the Distillery Project. The company has beautiful panoramic view around plant. The site is close to the mountain ranges of Sahyadri and which has about 750 mm rainfall every year. The Distillery Plant is positioned in 16 acres of land and remaining 5 acres of land is reserved for Bottling Plant. Our honorable Directors of company are Mr.Anil Jadhav (Ex. Director), Mr.Madan Bhosale, Mr. Mohan Bhosale. We have License of the IMFL & Country Liquor. Our Future plans are to setup the bottling plant, DWGS dryer at factory site. The plant is recently started & production is started. The features of the plant are as follows. The Plant is total pollution free, we make provision for that is ETP Plant (Effluent Treatment Plant),Dust collector, WTP Plant (Water Treatment Plant).For electricity provision we have a turbine of company Maxwatt(formerly pentagon) in our factory premises. Our storage capacity of ENA is 27 Lakh Liters. We also produce S.D.S. that is impure spirit, fusel oil these are all byproducts of distillation section. In the market though the grain problem is there, we successfully running the plant from last 9 months uptill now. Our valuable customers are SNJ Distilleries Chennai, Ellite Distilleries Tamilnadu, Rubicon Formulation Aurangabad, Midas care Pharmaceuticals Aurangabad, Sunny Gold Winneries, Fortune Distilleries-Goa, Allied Blenders & distillers Aurangabad, Alchemie Laboratories Dombivali, Excel Industries, John Distilleries, South Seas Distilleries, Thane. Zenith Chemicals Satara. The Brief Information about our distillery is as follows. 1) Boiler: - Coal Fire boiler is having capacity 18 TPH, 45 Kg Pressure. 2) Turbine: - 1.5MW Power Generation. Utilization: - 1 to 1.1MW. 3) Grain Storage: - Two Silos of S.S. having capacity 1500MT each. 4) Grain Handling: - Foreign Matter Separation from grain & feeded to silos. 5) Milling: - It converts grain in to floor with destoner & magnetic separator. Floor silo capacity of 50 M.T. 6)Liquefaction: - In this process where floor get converted into slurry ,with addition of certain chemicals & enzymes starch from grain gets converted into dextrin at their optimum temp. & PH conditions. 7) Fermentation: - Liquefied mash i.e. Dextrin converts into sugar, called as saccharification & by the action microorganism (yeast) & enzymes, nutrients alcohol formation carried out. The whole process of fermentation takes 60-72 hrs.Finally we get 10-12% V/V alcohol in ready mesh. 8) Distillation: - The ready mash gets distilled using live steam. All the impurities get separated at their individual boiling points. Finally we get our end point i.e. called Extra Neutral Alcohol having purity of 96.3-96.5% V/V(68.3-68.8 O.P.) S.D.S. & Fusel Oil are the byproducts. 9) Evaporation & Decantation:-Distilled mash (whole stillage) from distillation will feed to Decanter where solid & liquid material get seprated.solid will sell as cattle feed (wet cake). Where liquid is feeded to evaporation system in which concentration of material increases. Remaining stream is going to ETP. 10) Biological Treatment Process (ETP):- Type- Anaerobic UASB Reactor followed by secondary activated sludge process. Capacity of ETP plant is 100 M3/day. ENA storages Tank Details- Capacity- 27 Lakh BL.